Showing posts with label ELCB. Show all posts
Showing posts with label ELCB. Show all posts

Wednesday, April 13, 2011

Home electrical wiring, symbols and checking

This article explains the basics of home electrical wiring and its symbols. There is also a simple guide on what to check at the end of the post.

However, this is a long article. If you can see what you are looking for at the RELATED ARTICLES section below, you may want to visit that post first.

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RELATED ARTICLES:


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If you come again to this post in future, you may find that the above RELATED ARTICLES section have more titles added to the list.

I am currently re-constructing this blog to make it more presentable and to add more content to it. The original article below is too long and too messy. Many visitors just click away thinking that they will not find the contents they were looking for here.

So I am now posting small topics of the content s that have been covered by the original post. It will take some time and many small posts to cover it all because it is a really long post.

However, if you wish you can still read the original article below:

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Original version:
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This post will explain the basics of home electrical installation wiring, the electrical symbols used in a simple house circuit diagram, and finally a simple checking that can be done to the electrical installations at home.

All these are very important to ensure that ordinary persons understand enough about the basics so they can use the electricity at home or at the office safely, and recognize the dangers and the electrical hazards when these dangers present themselves.
Content outline:

Section A. House wiring brief

Section B. Sample electrical installation for a simple house

Section C. Simple checking

CONTENT:

SECTION A: House wiring brief

This post provides some brief description of home wiring with the help of a few pictures. This time it will be just a basic description, a skeleton that can provide a structure for my future posts on this topic. Future post will explain in more details.

The electrical current that goes into our home comes from the electricity supply company's distribution network, usually in the form of overhead cables running on concrete poles or using cables buried one meter below the ground (See Picture 1.)

When the cables reach a residential house, they usually enter the house through the front entrance and connect to a meter panel (See Picture 2). Together with the meter on the panel is also a cut-out fuse and a neutral link. The meter and the fuse usually belong to the supply company.

From the meter panel the electrical cables go to the home electrical panel. On the panel is usually an isolation switch, a leakage protection circuit breaker and a few outgoing fuses or outgoing circuit breakers (See Picture 3).

From the outgoing fuses or circuit breakers the wiring cables run above the ceiling, concealed inside or on the surface of the wall, or concealed inside the concrete floor to go the lamps, ceiling fans, socket outlets and other equipment like the toilet exhaust fans in our homes.

When a home user connects an electrical appliance to a socket outlet, the connection is usually made by the use of an electrical cord. One end of the cord has a plug unit (sometimes the plug unit contains a fuse) that is inserted to the power socket (i.e. wall plug). The other end will be plugged to another socket already built-in on the appliance.

Now and then the location of the electrical appliance needs to be quite a few meters away from the wall socket outlet. The electrical cord provided with the appliance is usually between one to one and a half meters long. In these cases home users usually purchase an extension cord to connect between the wall socket and the appliance's electrical cord (Picture 4 shows an example of electrical extension cords).

From the viewpoint of the electrical current flow, the supply uses only two wires. That is why in some countries or regions we can see only two big wires coming down from the electric pole to a house. One of them is called the live wire, "hot" wire or phase wire. It is this wire that is "dangerous".

The second wire is called the neutral wire or the "return" wire. The electric current flow into the house will come out again (i.e. return) in the same magnitude and goes back into the supply company's transformer or generator. This electrical path forms a complete "loop", like a circle. The continuous and circulating flow of this electrical current is what makes the filament inside the house incandescent lamp burns and produce light that brightens our house.

This behavior of the home electrical system, when used and handled properly, makes the electricity very useful. It is however very powerful and dangerous, and therefore it must be treated with sufficient care and respect.

With the incoming two wires described above, we can have a running electricity in our home to keep the food fresh in the refrigerator and to replace the candles or other fires as the source of light during the night.

However with just these two wires, it is like driving a car at high speed without the brake. Driving the car without a brake is extremely dangerous even on an empty freeway that has no traffic light for hundreds of kilometers at three in the morning. As in driving, we need to step on the brake now and then to slow down, or during an emergency.

In a home electrical wiring system, this braking is accomplished through a third wire, the earth wire. Many electrical terms are commonly used for this wire such as earthing wire, ground wire, chassis wire or protective wire. In a house, this earth wire is almost always colored green or green with yellow stripes. The wire connects the metal casing of the electrical appliance in our homes to the "earth body". (Really, it is actually connected to the huge mass of the earth.)

Visit this post, Home electrical earth installation, to know more about the grounding of house electrical wiring.

When the "hot" or live wire somehow come into contact with the outer metal casing of your washing machine, for example, then the fuse at the distribution board will immediately blow, stopping the current flow to the metal casing of the washing machine so we do not get the shock, a fatal shock actually. Where the distribution board uses a circuit breaker instead, the circuit breaker immediately trips, cutting off the supply just like the fuse does.

If the green wire is broken, or it does not connect properly along its path to the earth body, then the electrical power has no brake. The person touching the washing machine's metal casing can get electrocuted.

So do treat the electrical wiring and electrical appliances in your home with respect. Safety comes first.

Picture 1 - Incoming electricity supply cables on concrete poles







Picture 2 - Supply authority's meter panel at house entrance or main door



As you can see, the cable coming from the concrete pole is a twisted two-core cable. Two-core means there are actually two lengths of cables in the cable set and they are twisted around each other. The twisting construction of the cable is primarily to make it better to handle, more flexible to bend around and also make it to install on to of the electric poles.

Observe that the cable run along the terrace houses just below the ceiling at the external front wall of the terrace houses. That cable is run from unit to unit until the last unit of that row. That's why you see in Picture 1 that the cable drops from the concrete pole to only the first house unit in that row. This technique reduces the number of the concrete poles required thereby reducing the construction cost and much improve on the unsightly view of the electric poles.

The energy meter is located approximately near and above the main door, just outside the house. The utility company's meter readers can read the meter every month without disturbing the house tenants. The meter you see in the picture is one of the conventional types. The meter reader needs to get close enough to be able to visually read the meter reading.

However nowadays a hi-tech type of meter is getting more popular. I will provide you with a picture of this type soon. The new type is more like a remote control kind of thing. The meter reader does not need to read the energy meter visually. He carries with him a handheld unit the size of a walkie-talkie. In front of the house main gate he just points the device towards the meter unit and presses the "read" button. The data of the meter is transmitted automatically to the handheld unit, and the latest energy bill is immediately issued to the home customer. He does not have to open the house main gate to get close enough to the meter on the wall to read it.

Back to the meter panel. The supply is tapped off from the horizontal cables, and run down to black components near the meter. One is the service fuse and the other is the "Neutral" link. The meter is separated from the incoming supply by these two components. So when you do not pay the electricity bill, the company takes off the service fuse and takes it back to their office. So the electrical circuit is broken on the "Live" side, cutting off the supply. The good news is your electric meter will not go up any more.

From the meter unit, two wires will connect the meter to the consumer electrical panel inside the house, which is also called the consumer unit (C.U.)or distribution board (DB). You cannot see the connection between the two because connection to and from the meter is done inside the wooden panel that is used to mount the meter, fuse and the neutral link. From behind the wooden panel the cables run concealed inside the wall to the electrical panel. The cables can actually be run on the wall or ceiling surface, but in the example inside the pictures, they are run concealed inside the walls.

Picture 3 - Home electrical panel



This is the front view of the consumer electrical panel with the transparent front cover open. It is usually located near the front main door of the house, not far from the energy meter. This is the case in most small houses. However, for big houses, the panel may be located inside storerooms or the small bedrooms. This is more common for houses with three-phase supply, where the maximum demand is above approximately 10 kW depending on which country you are in.

In the above example, you can see in Picture 2 that the electrical panel is located only about three meter from the energy meter. This location is not chosen by chance. When the power trips, then there may be total blackout inside the house. Locating near the front door may give some outdoor light to help the house occupants check the panel.

The panel in the picture is called a 12-way panel, or 12-way DB. The number 12 is the number of outgoing circuit breakers to serve the household final circuits. An outgoing circuit breaker is selected to protect the wiring cable of the final circuit it is serving. It is not intended to protect the electric appliances connected to the circuit. Fuses are also used to serve the same function with the advantage of cheaper maintenance because rewirable fuses are available. However, the circuit breakers are more convenient because no replacement part is necessary to put the tripped circuit back into operation after the fault have been identified and isolated, or repaired.

Note: The understanding and appreciation of all the parts and components inside the electrical panel is most important for a beginner who wishes to fully understand a house wiring system.

The black component at the left end is the isolator switch (also called the Main Switch). It is used by the occupant to manually isolate the supply into the house before any repair or maintenance work is carried out to the wiring. It is actually a switch with a fuse carrier integrated into the switch. This fuse serves as a backup overload and overcurrent protection that can cut-off supply if all other protections fail. The service fuse on the meter panel belongs to the utility company and the house occupants are not supposed to touch that fuse. Of course, they can actually take out that fuse to de-energize the wiring to the whole house. (Remember that the short stretch of cables between the isolation switch and the meter is still "live' after the Main Switch has been turned off.)

Between the isolator and the first MCB is the earth leakage circuit breaker (ELCB) or the residual current circuit breaker (RCB). This component provides the protection of the occupant from electrical shock. If there is any defect occurs at any part of the wiring that can cause the electrical current to leak out of the intended path, then it is a shock hazard. Persons who come into contact with the location where the leak is present can get an electric shock or electrocuted. The term electrocution is usually used to describe the fatal electric shock, which results in the death of the victim.

Other than the above components, there are other components not visible without opening a few screws. I do not have the digital images of these parts now (you will be able to see them soon). But if you see other posts about electrical panels on this blog, you will be able to see them very clearly. Even though they are not house electrical panels, the functions and purposes of these parts are the same. In fact you will understand them even better because they are designed to be much more reliable and tougher, and cost more money.

Picture 4 - Electrical extension cords





Picture 5 - Electrical appliances connected to wall socket



Well, this is not an example of good habits in using electricity in your kitchen, but in the city where I am living now it is a common habit. That is why I have chosen this picture to show you.

For those involved in designing the electrical wiring for house kitchens, "Please put enough sockets in the kitchen." Because the users will eventually do what they need to do to make their lives more practical. Most do not have the technical instinct to really know all the dangers from what they are doing with regard to electrical hazards at home.

Especially at home, the users come from all ages, from the few years old to the hundred year olds. It is unreasonable for the kitchen designers or electrical designers to put insufficient number of socket outlets and expect the occupants to not use extension cords as part of the permanent wiring.

Do a good job, and you will actually save lives. Let us all do our part to reduce those figures in the published annual statistics of home electrical accidents.

Picture 6 - The green "earth wire"



SECTION B: Sample electrical installation for a simple house

This section will provide you with an actual sample of a typical electrical installation for a small house. The purpose of this section is to answer the requests from a few readers who need a sample of typical electrical installation that is simple enough for them to understand without having to learn too much technical basics.

Basics of electrical engineering can be overwhelming to some people. Some just do not have enough spare time to learn even though they fully understand that some knowledge of a few electrical basics and skills can mean between life and death of electrocution or home fires to their loved ones.

So I present to you the following two diagrams and a schedule of symbols and legends. These three will help you understand what a house electrical installation is.

Do not be deceived by the simplicity of the small installation represented by the drawings. A huge bungalow with twenty rooms will be just as easy to understand once you understand the electrical installation for this two-bedroom single-unit house.

The design is actually an old design for single unit teacher’s quarters in rural areas. It has been used for more than forty years throughout this country. Thousands of units have been electrified with this design and many of them are still in operation today. Of course throughout this period many have been upgraded and new wiring put into place. But they still use the same basic design.

The design was done during the time when the electricity was a new way of life for the people here. The electricity was generally used for just a few basic purposes. That is why you see the number of socket outlets provided is minimal. You may also be surprised that the lighting was barely enough in our today’s standard.

I have replaced some components with the actual components that you actually find in your house electrical panel today. Forty years ago the 6 Amps MCB was not available yet. The engineers and electricians used fuses. They worked just fine, but the MCBs (miniature circuit breakers) are better and they do not have to be replaced after each time a circuit trips.

Again these brief electrical tips are for real beginners of electrical wiring installation. If you are more advanced than that, then you have to forgive me for this boring lesson. You are welcome to the much more advanced materials in my other posts in this blog.

Now let’s start…

Refer to the three drawings below while you are reading this. Remember that these three diagrams must actually be read together. Picture 7 shows the basic house layout. A real house will have more than what is shown in this drawing, I agree. However we only put inside an electrical drawing is meant to help give the meaning to the electrical information that the drawing is supposed to convey. If the room’s purpose is adequately explained by just having its room name, then only the room name is shown inside the room in the drawing.

Even on big projects with the cost of electrical installation amounting to millions of dollars, that is still standard approach to the electrical layout drawings. If unnecessary information and details are also shown, they will contribute to the actual number of errors that happen during the actual installation of the electrical works.

Picture 7 – Electrical layout drawing for a small house electrical installation


This house have a few basic spaces (See Picture 7):

a) Starting from outside the main entrance, you have the car porch. That’s also part of the house space that need electricity. Look again to those pictures at Section A above (House Wiring Brief). At this house

b) At at the car porch you also have the electric meter panel which belongs to the electric supply authority or the electric supply company licensed by the government to supply and sell electricity to the public in that area.

c) Do you know where this meter panel is on the electrical layout drawing? If you don’t, then first you now need to learn about electrical symbols and how to interpret information on technical drawings, which are the electrical drawings in this case.

d) Now let’s go step by step. In Picture 8, you can see a list of electrical symbols with a little description for each one of them. At the bottom of the list is the energy meter symbol (symbol No. 10). Going back to Picture 7, you can see the same meter symbol at the house entrance to the left of the front door, right on the house front wall. You saw this meter inside Picture 1 and Picture 2 above. Of course it is not the same house, but the location of the meter is exactly the same. The height of the meter is a well above a level reachable by hand to place it out of reach.

e) Now you have seen the meter symbol in the list of symbols (Picture 8). You have located the meter at the front door inside the electrical installation layout drawing (Picture 7). You have also seen the actual photo pictures of the meter at a similar location in Picture 1 and Picture 2. I am quite sure you have actually seen these types of meters before with your own eyes somewhere even if your house does not have one. However it is Picture 9 that will set you on the path to the electrician’s world. That is the picture of electrical schematic diagram.

f) Together with the electrical layout, the schematic diagram lays out the overall system for the whole electrical installation. As to the kWh meter we just talked about, it is one of the high profile parts in the schematic.

g) Locate the meter at the bottom part of the diagram. Observe that the symbol used in this diagram is not the same as that in the electrical layout drawing. Why? Because the function and the nature of schematic drawings make it impractical most of the time to use the same symbol. You are right. We then need to make a separate list of symbols for the schematic diagram. That is actually a standard practice for many installations like the power station, control circuits, etc. However, for simple buildings and for houses, it is quite rare to have the list of symbols for the schematics. But it is absolutely alright to use one.

h) Still at the car porch, you can see the blue colored fluorescent light symbol with the red colored number 1 next to it. This is one of the standard symbols widely used for fluorescent lighting. Refer to the symbol list (symbol No. 2) for a brief description of the symbol. The description says “2 feet fluorescent light fixture, with one no of 18 Watt tube, ceiling mounted type.” What the description does not say is that the light fixture is also a bare channel type, which means it does not have any diffuser to envelope the fluorescent tube. You can see the tube, which may not be aesthetically very pleasing in some people’s opinion. However, this type of light fixture is very efficient in terms of the lighting lumens for every watt of electric energy consumed.

i) The red colored number 1 next to the light symbol is the circuit number. It is the identification number of which outgoing circuit breaker the lighting wiring is connected to in the electrical panel (i.e. the consumer unit, C.U.). Refer to the schematic diagram (Picture 9).

j) While you are on the schematic drawing, let me just explain a few items related to the lighting symbol and its wiring circuit number. The large rectangle with “Consumer Panel” label is a representation of the electrical panel or the house consumer unit. In some countries, it is also called the distribution board or the DB. All components inside the rectangle are the components mounted inside the panel (you can see the panel picture again in Picture 3 above). While lines shown connecting to the rectangle box are the electrical connections to the conducting parts of the panel. If it is shown as connecting to one of the components inside the panel, then an electrical connection is made to that particular component whether by cables, wires or other electrical conductors such as the earthing copper tape. For example, look at the lower right corner of the consumer panel rectangle. You can see a symbol with the letters “6 KA” next to it. That is the ground symbol with a connecting wire symbol. The connecting wire connects the electrical grounding to the electrical panel with a wire or other acceptable earthing conductor. The point where the wire symbol connects to the rectangle is actually in itself a connection symbol or a bonding symbol. Sometimes this connection symbol has dark black circle at the lines intersection to emphasize the need for a good electrical bonding. However, for some reasons this is not a standard practice in ordinary buildings wiring work.

k) Let’s just spend a few minutes on the schematic diagram to understand the system of the house electrical system, and also how to understand the schematic drawing. Look at the bottom part of the picture. The line coming up from the bottom has been labeled “AUTHORITY’S INCOMING LV CABLE”. This is where the system starts. The incoming supply cable may be running on electric pole as in Picture 1, or it may be underground cables. Whichever it is, that is what the line represents.

l) The line connects to the cutout fuse symbol on the meter panel rectangle. Again all components inside the rectangle are actually mounted on the meter panel. Altogether there are three components: the kWh meter, the cutout fuse and the neutral link. You may notice that the neutral link symbol is shown without connection. This is another aspect of the electrical schematic diagram that often confuses beginners. The electrical schematic is actually a single line diagram. It does not intend to show all the actual wires or cables. A line only represents the direction of flows of the electrical power, or the flow of a certain type of electrical current. Therefore, the line connecting to the cutout fuse shows the electric power flow from the supply authority’s cables to the house meter panel, terminating at the cutout fuse. The neutral link symbol is often shown on the drawing to show that the fuse is only installed at the phase wire. The neutral wire is only provided with solid connection, not a fuse. So when there’s a certain fault current condition that cause the cutout fuse to blow, then only the phase wire connection is broken. The neutral connection will still be present as normal. This method of drawing is also meant to show clearly the type of supply that is delivered to the house. In this case, it is a single phase, two-wire supply. From this angle, the neutral link is meant to show the neutral symbol, and the cutout fuse as the phase symbol. Remember that there are single phase, two-wire plus earth type of supply from the authority. This type has a 3-wire cable instead of 2-wire that we have here. The third wire is the earth wire. I will talk more about the third wire in my future posts.

m) From the cut-out fuse, the power flows to the meter unit on the same panel, and then leave the meter panel via an external cable to the consumer electrical panel, terminating at the 60-Amps switch fuse unit. The connection from the meter to the switch fuse is shown by a line, which generally shows a power flow connection. It can mean an armored 3-core cable, or two cheap PVC-type cables or just a simple copper tape conductor connection. More detail information on the connection is usually provided by the labels that have been provided. In this case, a label “2-25 SQmm PVC/PVC IN CONCEALED CONDUIT” has been provided. That label is saying that the power connection is made by two lengths of single-core PVC-insulated, PVC-sheathed cable, and the cables are installed inside a conduit that should be concealed. Concealed where? Well, that is for the electrical contractor to solve. As far as the design is concerned, the conduit carrying the PVC cables must be concealed. It can be inside the house brick wall, or the contractor may just hide it above the ceiling. Or a combination of both methods.

n) From the switch fuse unit, the power flows to the ELCB or the earth leakage circuit breaker. The ELCB symbol may seem very simple, but inside it the component is a system by itself. This device is not explicitly shown on the electrical layout drawing. It is part of the electrical panel just like the switch fuse and the outgoing MCB (miniature circuit breakers). You can read more on how the ELCB works in my post on electrical shock protection. However I have included here the typical schematic construction of the ELCB for your easy reference (Picture 10).

o) A small note on the typical ELCB schematic in Picture 10: Observe and study a few other electrical symbols in the picture that are not available in the electrical schematic diagram and the electrical layout drawing: the load symbol (at the right side of the drawing); the fault symbol (inside the load symbol); another type of breaker symbols (the trip circuit breaker symbol on the left); the neutral symbol and the phase symbol (at the supply side on the left); the test pushbutton switch symbol, the trip coil symbol and the search coil symbol. Observe also another type of grounding symbol at below the load symbol.

p) Note that the trip circuit breaker symbol looks like a combination of a switch symbol and the trip coil symbol. I will explain more about this on other posts. With all these symbols inside the ELCB circuit, you can safely say that the ELCB symbol is a circuit symbol, an electrical sub-system by itself.

Visit this post, ELCB circuit, to read in more details about this shock protection device.

q) From the ELCB the power flows to the busbars (the horizontal lines) to be distributed to individual outgoing circuits. Each of the outgoing circuits is protected by a 6A SPN MCB or a 20A SPN MCB (miniature circuit breaker). Each of the outgoing circuits has also been given an identification tag, represented by the numbers 1 to 6 in side a small circle at the end of each outgoing lines. This is the number next to the 18W fluorescent lighting symbol at the car porch in the electrical layout drawing. So when you look at the layout drawing you know from which circuit breaker the supply is taken inside the electrical panel. This way a repair electrician knows exactly how to troubleshoot without wasting too much time. During a new installation work, the installation electrician knows exactly how the electrical designer wants the wiring to be done. This is very important because different buildings may have different functions that will affect how the electrical system is to be wired. With this method of conveying the requirements to the electrician or the contractor, the owner of the building or the installation will get exactly what she pays for.

r) Notice that next to each circuit identification number on the schematic diagram a brief description is given to describe briefly all the loads connected to that circuit. Again in the case of outgoing circuit no. 1 above, you can see that “3 NOS 1 x 36W (F) & 1 NO 1 x 18W (F) & 2 NOS C/FAN” is connected to this circuit. With this information, it can be quickly checked whether the wiring cable size to supply total loads is adequate. The cable size itself is also clearly shown there with the labels and the tag lines. In this case our 18W fluorescent circuit is wired with 2 PVC-insulated wires of 1.5 square millimeter in side a metal conduit and all metal parts of the light fixture are connected to earth by a third wire of the same type and size. So at least 3 wires will be connected to this fixture. That is what is meant by the label “2-1.5sqmm PVC + 1-1.5sqmm E IN G.I. CONDUIT”.

s) With that you now understand the electric power flow, also the part and component information that the schematic diagram intend to convey. Before I close this paragraph on the diagram, one more thing I need to highlight. Look at the schematic again and observe that there seem to be two busbars supplying current to the circuit breakers, and the second busbar are connected through a second ELCB. Notice also that the labels to both ELCBs are almost same - 60A DP (100 MA) – with a minor difference – the second ELCB has “(30 MA)” label instead of “(100 MA)”. What it says is that both ELCBs are rated at 60A, and both are two pole type (the DP label is a double pole symbol, the two pole symbol, or 2 pole symbol). However the first ELCB has its sensitivity to earth leakage current set at 100 miliamperes, while the second ELCB is set at 30 miliamperes.

t) Why? I am sure this “why” has so many branch questions inside the big one, and if I go further it will develop into another big topic that will distract us from the present topic. So I will have to dedicate a separate post in the future for it. For now just observe that the second ELCB actually feed currents to circuits supplying only the socket outlets. All 13A power sockets in the house are supplied from this busbar and given a more sensitive (therefore better) shock protection setting. The first ELCB on the other hand feeds power to all other electrical fittings and fixtures including the lighting and the fans. If you install a 4 kW water heater to the house toilet, it should also be supplied from the 100 mA ELCB, and never from the 30mA one. This is actually a deeper issue on the electric shock protection. If you cannot wait for my next post, then feel free to read on the electric shock protection in one of my earlier posts.

u) Now let’s go back to the electrical layout drawing (Picture 7). We were talking about the two-feet ceiling mounted bare channel 18W fluorescent light fixture at the car porch when we left for the schematic diagram. I am not yet done with this light fitting because there one last piece of information I have not yet explained related to this fitting, which is the red dotted line with arrow symbol coming horizontally from the 18W light symbol, and turns 90 degree towards the main door. This is actually a wiring symbol for the light fitting and the arrow actually points to the direction of the control switch for that light. Inthis case the switch is licated on the wall just inside the main door. The switch symbol is in blue color near the red colored consumer electrical panel. Refer to symbol No. 7 in Picture 8 for a better view of the switch symbol and the brief description.

v) Notice also the speed regulator and switch symbol for the ceiling fan just next to the light switch on the wall. As you observe the location of the electrical symbols on the layout you will gradually understand and rationalize yourself how they are laid out. One last item I wish to touch on the layout drawing is the socket outlet symbols. Notice how they are laid out and the circuit number of the circuit that are feeding them (Recall the outgoing circuit number on the schematic diagram). Take note that for the 20A circuit breakers used in this design, two 13A socket outlets are basically the maximum number that can be connected to each of the circuit breakers. While in the case of the 5A circuit breakers for the lighting and ceiling fans, each circuit breaker can handle up to ten lighting and ceiling fan points per circuit.

w) Now you already know how to read the electrical drawings. If you go from component to component on the drawings and try to relate them to the house wiring brief that I give in Section A, you will have the overall full picture of the typical electrical installation for a simple house like the one illustrated by these drawings.

Picture 8 – Legends and symbols for electrical installation drawings.



Picture 9 – Wiring schematic drawing



Picture 10 – ELCB circuit



SECTION C : Simple checking

Our home is supposed to be a very safe place for our children and our family, but it is far from safe if we never make some effort to ensure the electrical system in the house is really safe.

The following simple guide can be used to quickly check the electrical installation in your home. This check can be done simply and it does not require much electrical skills.

When you feel you have found something that is not right with the electrical installation in your home, then a qualified electrical contractor can be called in to do a more detailed inspection and carry out the repair works if necessary.

Plugs and Socket Outlets

Check around the house for switches, plugs and socket outlets that seem to have cracked, worn out or abused, blacken or loose.

An electrical plug that seems to be loosely fitted into the socket outlet can easily get overheated and eventually start a fire. Usually this happen to a socket that has been worn out or abused, and it is about to expire soon. Do not use this socket if possible and get it replaced as soon as you can.

Any outlet that has a damaged or broken wall plate must be repaired or replaced immediately. Prevent access to unused electrical sockets from children by putting safety covers. You can usually purchase these covers from any electrical store.

Ensure that an electrical plug can fit the socket outlet you intend to use it with. If a plug does not fit an outlet, do not force it. Do not remove the ground pin of a plug to make a three-pin plug into a two-pin one. This will eliminate the grounding and it can cause electrocution.

Do not overload a socket outlet. If you connect too many electrical appliances to a single socket outlet, the socket can silently overheat and start a fire. An extension cord with multiple outlets connected to this socket cannot prevent the overheating problem. So don't do it if possible.

If you find a socket or light switches that give out a hissing sound, then it's the clear sign that's it's about to expire soon and it can take the whole house with it. Do not use it. Get it repaired immediately.

Wiring, Electrical Cords and Extension Cords

If your house is an old one, look around the house for wiring works that seem to have aged or the insulation has shown signs of being cracked. The worst areas would probably be in the kitchen or the basement if the house has one. If you can see these signs then the wiring in those areas may already need replacement. Call a qualified electrician to assess the situation and decide whether a rewiring work is necessary.

Extension cords seem to have become so indispensable in all homes that there hardly is any house that does not have one. They are so useful and so flexible. However, they are supposed to be just temporary measures. Do not use it like it is a permanent electrical wiring. Take the cord off and keep it at proper storage after each use.

Do not run the extension cords under carpet, rugs or other heat insulating materials. It can silently overheat and start a fire.

Also avoid running it across traffic areas in the house and do not rest any furniture on them. The cord outer sheath and the insulation of the internal wires can get damaged making the risk of electrical shock more likely.

When using extension cords always keep in mind the current rating of the cord wires. Do not overload it. Having a cord with just single-outlet instead of multiple-outlets can greatly help prevent overloading. The socket end of the cord is usually a distance away from the closest wall socket, so users tend to conveniently connect everything to the multiple sockets. You can effectively discourage this behavior by having just one socket.

Appliance electrical cords must always be checked for any sign of damage or overheating. Due to the proximity of the electrical cord with the equipment itself, it usually suffers from overheating. The bending damages are usually caused by bending at tight spots and being rested on by the appliance itself. If the cord seems cracked or brittle, then it is time to get it replaced with a new one.

Earth Leakage Circuit Breakers (ELCBs)

The earth leakage circuit breakers or commonly called ELCBs are located inside the home electrical panel or distribution board. This component of the home electrical installation is designed to detect any leakage of electrical current.

This so-called leakage current occurs when there are some defects in the performance of some parts of the installation. These defects can be caused by faulty parts or by injuries to the insulation of the wiring, cables, electrical appliances or other accessories such as the switches and socket outlets.

When the current leakage occurs, the ELCB then trips the electrical supply within a a fraction of a second after the leakage has been detected. Therefore any possibility of electrical shock to persons who are in contact to the electrical installation at that particular moment is avoided. (Visit this post, How you get electric shocks, to understand better how electric shock accidents occur.)

The use of ELCB in house wiring is required by law and omitting it is a serious offence under the electricity supply act.

Other names are also used to call the ELCBs, the most common being Residual Current Circuit Breakers (RCBs), Residual Current Devices (RCDs) and Residual Current Circuit Breakers with Overcurrent (RCBOs). The difference in names is meant to show some difference in the design used in their manufacture. The purpose and operation of the parts are all the same. So do not be confused when they are the ones installed at your house electrical panel.

The ELCBs can usually be simply tested by a Test Pushbutton on the unit itself. It is recommended that the ELCB be tested once a month and after every thunderstorm to make sure it is still working properly.

Visit this post, ELCB - Home Electrical Shock Protection, to read more about the earth leakage circuit breakers.

Lamps and Light Bulbs

It is usually very easy to fit in a light bulb of higher rating into an existing light fitting at home. However this is a very dangerous practice. There has been countless number of fires that have been started by light fittings fitted with higher rated bulbs. Always make sure a new bulb to be installed is not of higher rating than originally designed for the fitting.

Do not assume that the wattage of the burnt out bulb to be replaced is the correct rating. It might have been wrongly substituted during the earlier replacement of the bulb. The wattage of the fixture can be found somewhere on the fitting. Check it personally. If you are still not sure, just give a call to the manufacturer of the fixture. It is always better to be safe than sorry when it comes to electrical matters.

When fitting in the new bulb, always make sure it fits in or screwed in tightly. A loosely installed bulb also can cause overheating and start a fire.

Give special attention to halogen lamp if you use one. This type of lamp operates at a much higher temperature than a normal household filament lamp. Keep a halogen lamp a few feet away from nearby combustible materials and clothing. Always turn it off whenever you leave the room unattended.

If possible do not use this type of lamps inside children's bedroom.

DB Fuses and Circuit Breakers

Fuse and circuit breakers are the major components inside the home electrical panel or distribution board (DB). The ratings of the circuit breakers and fuses are selected specifically for the purpose of protecting the wiring cables running throughout the house.

When you have to replace a fuse, never replace it one of higher rating. Otherwise the wiring cables may get overheated and ignite a fire first before the fuse actually trip. If you do not know how to choose the correct fuse size or you cannot get the specific rating that you are looking for, get a qualified electrician to do it. Do not take shortcuts.

If the fuse is of the rewirable type, replace it with exactly the same size and wire type. If you are not sure enough, call the electrician. The risk to human safety is too high for you to play trial-and-error on house wiring.

Circuit breakers are better than fuses for a home DB for the very reason that that it does not have to be replaced after each tripping. Then the question of replacement with a wrong rating does not arise. However make sure to sufficiently check the tripped circuit before turning the circuit breaker back to the ON position or you will risk totally damaging the appliance or the accessory causing the tripping.

Home Electrical Equipment and Appliances

When the ELCB keeps tripping or a fuse repeatedly blows, then it is a sign that there is something wrong with the appliance being used. It is also possible that the switch or the electrical socket outlet is faulty. Have them properly checked and repaired.

Make sure all electrical appliances, home personal computers and all other entertainment equipment (i.e. video games) in the house are in good conditions and working properly.

Check the wiring, electrical cords, plugs and socket outlets for any sign of cracks or damage.

If surge protectors are used for any or the appliance and the electrical equipment, always make sure the surge protectors carry a certification recognized by the relevant national certification agencies.

If you use space heaters in your home in cold climates, make sure the heaters are located a few feet away from any combustible material like clothing, bedspread or rugs. Never use them in rooms where children are not supervised.

When you use space heaters, do not share the socket outlets with other appliances. Do not use extension cords. Always plug it directly to permanent socket outlets. Turn it off and unplug it when not in use.

Outdoor Electrical Safety

Overhead wires are one of the common methods of electricity distribution in residential areas. So when you use a ladder outside the house, always watch out for these overhead wires and power lines.

If you use electric powered movers or other tools, never use them in the rain or in wet situations like water ponding lawn or wet grass. Periodically inspect all these tools and equipment for any sign of damage to the extension cords, damaged plugs or appliance housing. These sorts of defects can easily cause electrical accidents and electrocution.

If you use extension cords, make sure it is rated for the outdoor use, of the weatherproof type and they are still in good condition. A damaged waterproof cord and socket may seem to be working properly until accident happens. Then that will already be too late.
When not in use, unplug and keep safe all these equipment including the extension cords.

Keep Them Away From Water

Keep all electrical appliances, the electrical cords and the electrical extension cords away from water and wet environment. If an area inside the house becomes wet, unplug all these things and move them away.

Never try to save an electrical appliance that has fallen into water even if it has been turned off. Isolate the whole electrical power at the DB first. Then unplug the appliance. Then only pull it out of the water.

Do not use the appliance again until a qualified repairman has checked it.

Note: If you are looking for pictures of electrical installations, visit this post,  Free electric installation pictures. I have linked it to various posts that contain pictures.

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Monday, October 26, 2009

ELCB circuit

The diagram below shows how a single phase ELCB circuit looks like. However, before I get down to explain more, please take note that I am using the name ELCB as a generic name, just like a circuit breaker.

1. ELCB is a short for Earth leakage Circuit Breaker. When it first came to be used, the devise is actually a voltage-operated device that was designed to detect a current leaking through the earth path of electrical equipment and appliances. I used to see the actual circuit during my college days, but I have to dig it up and redraw it for uploading. You will see it in one of my future posts.
2. The circuit that you see here is actually an RCD (residual current devise), or RCCB (residual current circuit breaker). It is based on the principle of magnetic core balance and the trigger core is current operated instead of voltage operated as in the earth leakage circuit breaker.
3. In terms of performance, the residual current circuit breaker is definitely better. The performance of the old ELCB did not have any problem, but the residual current device can do the same and more.
4. I cannot remember when the residual current circuit breaker actually took over the whole wiring scene, but I cannot find the earth leakage circuit breaker in actual installation anymore. Everywhere that I know is unsung the RCD, but in the field the terminology used have not changed at all. Everywhere and in all design drawings the name ELCB has not been changed. Only some textbook and in the academic classes the RCD or RCCB terms has been used. Therefore, the convention has not been changed. That why throughout this blog I will keep on using the ELCB for this earth leakage device.
5. Originally ELCB was designed to detect earth leakage current and to disconnect the circuit immediately when a certain limit was crossed. Now RCD does the same. Therefore, the general practice to still call the residual devise an earth leakage circuit breaker is still correct. It is still an ELCB by purpose and function even though the internal circuit design has actually changed.
6. However, in certain scenarios both ELCB and RCD names need to be used for clarity. The discussion on internal circuit design of the device like now is one of the scenarios. That is why I will use the two names interchangeable in the following part of this post.
The picture below shows a typical single-phase double pole ELCB circuit. I think it is better to first explain the components of the circuit one by one and explain the how the circuit works afterward.

Diagram 1 – Typical ELCB circuit



a. The supply coil, the neutral coil and the search coil all wound on a common transformer core. On a healthy circuit the same current passes through the phase coil, the load and return back through the neutral coil. Both the phase and the neutral coils are wound in such a way that they will produce an opposing magnetic flux. With the same current passing through both coils, their magnetic effect will cancel out under a healthy circuit condition.
b. In a situation when there is fault or a leakage to earth in the load circuit, or anywhere between the load circuit and the output connection of the ELCB circuit, the current returning through the neutral coil has been reduced. Then the magnetic flux inside the transformer core is not balanced anymore. This unbalanced flux is what we call a residual flux.
c. The residual flux will be detected by the will cross the winding of the search coil and produce a voltage that drives a current inside the wiring of the trip circuit. It is this current that operates the trip coil of the circuit breaker. Since the current has been driven by the residual magnetic flux (the resulting flux, the net effect between both fluxes) between the phase and the neutral coils, it is called the residual current devise. With a circuit breaker incorporated as part of full circuit, it is called residual current circuit breaker (RCCB) or residual current devise (RCD).
d. The incoming current will come through the circuit breaker first before going to the phase coil. The return neutral path passes through the second circuit breaker pole. During tripping when a fault is detected, both the phase and neutral connection is isolated. The circuit breaker can also be used to manually ON or OFF the circuit.
e. The load circuit is not part of the ELCB circuit. However, notice the earthing symbol at the load circuit. That is the earthing connection from the exposed metal parts of the electrical equipment or appliance to the electrical earth. This earthing connection will allow the ELCB fulfill its purpose of being in the electrical circuit. You can have a good operational ELCB unit properly installed and wire at the electrical panel, but if the earthing connection is broken or missing, the ELCB will not trip during an actual earth leakage situation.
f. The test pushbutton and the test resistor are arranged to provide a test function for the ELCB circuit. This part of the circuit bleeds away a fraction of the running current from the phase coil. So the neutral coil current will be higher the phase coil current. Therefore, a residual current will be generated in the trip circuit and trips the circuit breaker.

The above trip simulation tries to check the health of the ELCB circuit. In it works. However, it does not test the complete operation of the protection system that the ELCB is supposed to serve.

Read how you can get electric shocks here. Other related articles: a) Home electrical wiring, symbols and checking;

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Saturday, August 8, 2009

ELCB – Home Electrical Shock Protection

This post discusses in some details the home electric shock protection, and the ELCB as one of the most important components in the system.
I have also added into this post some details on the dangers of electric shocks and the type on injuries may be suffered by the victims. However, if you like you can also go straight to the article on shock injuries. But if you are actually looking for electrical injury pictures, just go straight there.
This is a long post, so I noted below the content list to guide you as you scroll down to the bottom.

Content:

A. What is an ELCB
(Image: picture of home electrical panel)

B. Why do we need an ELCB
(a) The danger of electrical shocks
(b) Injuries caused by electric shocks

C. How electrical accidents (i.e. electrical shocks) happen
(a) General
(b) How house wiring works
(c) How electrical shocks happen

D. The working of ELCB
(Image: typical ELCB circuit)
(a) What does ELCB need in order to operate properly
(b) Grounding

E. Other variations of ELCB
F. How to test ELCB

A. What is an ELCB

The earth leakage circuit breaker or commonly called the ELCB is located inside the home electrical panel or distribution board. This component of the home electrical installation is designed to detect any leakage of electrical current.
This so-called leakage current occurs when there are some defects in the performance of some part of the installation, which can be caused by faulty components or by injuries to the insulation of the wiring, cables, electrical appliances or other accessories such as the switches and socket outlets.
When the current leakage occurs, the ELCB then trips the electricity supply within a fraction of a second of the leakage being detected, before the magnitude of the current reaches a lethal level.
Therefore any possibility of serious injuries due to electric shock to persons who are in contact with the electrical installation at that particular moment is minimized.
The use of ELCB in house wiring is required by law and omitting it is a serious offence.
Shown below is a picture of a typical home electrical panel. The ELCB is the second component from the left, with the letters CLIPSAL on it. The left-most component is the main switch (in black color), while all other components on the right of the ELCB are the outgoing circuit breakers.

B. Why do we need an ELCB


(a) The danger of electrical shocks

Whenever you use electrical appliances and equipment whether at home or at work, there is always a risk of hazards, especially of getting electric shock.
The refrigerator, the washing machines, the space heaters or even electric toys and entertainment equipment; they are all electrical hazards to users and household members at some point in appliances’ life cycles.
Eventually these harmless machines and toys will become liabilities and accidents waiting to happen. You need to watch out for them.
Of course, workers face a much higher risk of electrical injuries and electrocution and this not only apply to workers who use electrical tools.
Haphazard site work conditions usually have temporary electrical supply cables and electrical extension cords running all over the place on the work floors. All these situations present very high risks of electrical accidents to all workers regardless of their trades and disciplines. These are how you get electric shocks.

Workers who work on live electrical equipment and electrical distribution and wiring may find the second part of this article too familiar and therefore an unnecessary reminder for them. However, accidents usually happen when we least expect it. Ever heard of a circus tiger killing its own master?
So do not take shortcuts when safety procedures at work are concerned. All safety procedures are there for a reason even if sometimes we are all very reluctant to follow or even to accept some parts of them.
Lastly, let us not forget about the creative do-it-yourselfers. From statistics released by many organizations, many house electrical fires have been a result of imperfect electrical jobs carried out by the not-so-skilled DIY hobbyists. You can bet electrical shocks and electrocutions are part of the lists.

(b) Injuries caused by electric shocks

Let us go directly to what actually happens to a human body when electric current flow through by accident (or by intention…).

Effects of the shocks

Listed below are the effects of electric shocks starting from the lowest amount of current flow to the highest for a duration of one second at typical household voltages.

1 mA - A normal person will feel a slight tingling sensation.

5 mA - A light shock will be felt, but most persons will be able to “let go”. Not a painful feeling, but definitely disturbing. However, a strong reflexive movement by the victim can cause further accidents and other type of injuries.

6 to 30 mA - The victim can be paralyzed, or the muscles will freeze (will not be able to release a tool, wire, or other object

Painful, and my not be possible to let go.

At high voltage (above 600 Volt, this current can already cause severe burns)

Women start to suffer the effect at lover current levels (6-26mA), while men can sustain until a bit higher (10 to 30 mA)

30 mA - Will cause respiratory paralysis
(The victim stops breathing for a period of time)

30 mA - This is the most sensitive rating of Earth Leakage Circuit Breakers (ELCB) normally installed in residential home in this country.

50 to 150 mA - The victim get an extremely painful shock.
The breathing stops (respiratory arrest).
Severe muscle contraction: flexor muscles may cause holding on, extensor muscles may cause intense pushing away.
Death is possible.

(At 75 mili-Ampere and above – The victim undergo ventricular fibrillation (very rapid, ineffective heartbeat). This condition can cause death within a few minutes. The only way to save the victim is by a special device called defibrillator.)

1 A and above - Uneven heartbeats occurs (Ventricular fibrillation).
The muscles will contract.
Damage to the nerves.
Death is likely.

4 A - The victim gets heart paralysis, which means the heart stops pumping.

(Highlight: How much is 4 amperes? If you connect a 1KW portable space heater to a wall socket outlet, and your house supply from the electricity company is 240 Volt, then that’s about 4.1 amperes running inside the wires from the socket to the space heater.)

5 A and above - Human tissues get burned.

10 A and above - Cardiac arrest and severe burns.
Death is probable.

Note: The above medical data has been obtained from the National
Institute for Occupational Safety and Health (NIOSH)


13 A - The lowest current a typical plug fuse will blow in a socket – plug supply connection.

15 A - Lowest level of current a normal circuit breaker or fuse will trip at a home distribution board, or a house electrical panel.
Further explanations on the electric shock injuries
The higher the current, the longer the time of the shock current, the more severe the injuries

(a) As you can see above, the higher the current that flow through a human body, and the longer it flows, the more serious the injuries.
If the shock is short in duration, it may only be painful. A longer shock (lasting a few seconds) could be fatal if the level of current is high enough to cause the heart to go into ventricular fibrillation.
100 mili-ampere current flow (that is one tenth of an ampere, or 0.1 Ampere) through the body will kill a person in just 2 seconds. Maybe he does not die immediately, but death is almost certain after sustaining 100 mA for 2 seconds.
(b) A person can only withstand less that 10 mili-amperes and still have control of his arm muscles. Beyond that, he no longer has control over his arms. That is the reason he cannot let go of the faulty tool he is holding (the hand may even tighten the grip on the electric tool), resulting in longer flow of shock current through the body thereby making the injuries more serious.
This situation when prolonged will lead to respiratory paralysis (the muscles that control breathing cannot move.)
That is part of the reason for the requirements to have install Earth Leakage Circuit Breakers (ELCB) for circuit supplying electrical tools. The ELCB can detect very small amount of leaked electrical current and trip that circuit within a fraction of a second thereby saving lives.
A severe shock can cause much more damage to the body than is visible. A person may suffer internal bleeding and destruction of tissues, nerves, and muscles.
Sometimes the hidden injuries caused by electrical shock result in a delayed death.
If a shock current is maintained long enough at a relatively high current, death is probably not avoidable.
But if somehow the contact area to the electrified object is broken fast enough and the victim’s heart has not yet been damaged, his normal heartbeat may return, even though this type of recovery is rare.

The severity of injuries depends on which part of the body does the shock current flow through

The most serious effect is when the current flow through the heart.
If a live wire accidentally touches the body by contact at the head, the nervous system will be severely damaged.
If during the accident the victim’s right hand touches the LIVE wire, while the left hand is holding the metal casing of the washing machine, the electrical current will flow through the chest. Then the lungs and heart will probably be injured.
Of course how severe will also depend of how many mili-amperes and how long the shock current flows.
If the current only flow through the arm portion, then the injuries can be as bad as the arm coming off while the victim still survive (not dead). There have been actual cases like these in high voltage accidents.
If the current does go through the chest, the person will almost surely be electrocuted.
A large number of serious electrical injuries involve current passing from the hands to the feet. Such a path involves both the heart and lungs.
This type of shock is often fatal.

A higher skin resistance will lower the shock current.

(a) Again the current is inversely proportional to the resistance. If the victim’s body is dry, then the shock current through his body will be lower. Then the injury will be less severe.
The resistance of a dry skin is can be 100,000 ohm or more. While that of a wet skin is only approximately 1,000 ohm.
At 600 volts, the dry skin resistance will only allow 6 mA at the most, while the wet skin can allow 600 mA to flow through the body.
Compare this to the list of injuries above and you can appreciate the extreme importance of dryness in the effort to avoid electrical shock.
Even at 240 volt, the wet skin will allow 240 mA to flow through the body, making very severe injuries and even death possible.
(b) Other wet skin, wet working conditions will have the effect because they can make the skin wet and reduce resistance. Likewise, a damaged or broken skin.
(c) The resistance will also be reduced in direct proportion of the cross-sectional area of the path current. This means that when the contact made to an electrified object with an applied force as opposed to touching it with the tip of the fingers, the contact area will be larger. Therefore, the resistance to the current flow will be lower and the shock current will be higher.

Very Low Voltage also can kill

(a) The severity of the injury can increase the longer the victim is exposed to the shock current. Because of that, even low voltages can be extremely dangerous because the degree of injury depends not only on the amount of current but also on the length of time the body is in contact with the circuit.
Some victims have stopped breathing when shocked with currents from voltages as low as 49 volts.
For example, a shock current of 100 mA applied for 3 seconds can cause injuries as severe as a current of 900 mA applied for a fraction of a second.
(b) The victim’s muscle structure also plays a factor. People with less muscle tissue are typically affected at lower current levels.

The higher the voltage, the more serious the injuries.

(a) A current flow is directly proportional to the voltage supplying the current. That is why the higher the voltage, the higher the shock current flowing through the victim’s body. Therefore, he injuries will be more severe.
(b) At high voltage (i.e. 600 volts), the shock current can be as high as 4 amps. That amount of shock current will damage the hearts and other internal organs. In addition, internal blood vessels may clot, and the nerves in the area where the skin touches the electrified object may be damaged.
(c) High voltages can also cause severe tissue burns. A strong shock at the limb can cause the limb to come off.

Higher voltage can cause further accidents, therefore additional non-electrical injuries.

(a) Sometimes high voltages can lead to additional injuries. High voltages cause violent muscular contractions. The victim may lose his balance and fall, which can cause further injury or even death if he falls into machinery that can crush him.
(b) Bones can be fractured as a result from extreme muscle contractions during the shock, or cause by falling from working height.

C. How electrical shocks happen

(a) General

A person gets an electric shock when an electrical current passes through the body. This happens when he comes into contact with live metal or live electrical conductors, which will cause the current to flow through our body.
A human body is not supposed to receive this sort of electrical current. Therefore, it is a shock and the body will suffer injuries. These injuries can be serious and can even be fatal.

(b) How the house wiring works

House electrical system in this country normally has three wires with one of them usually green color. The other two black may be black.
Another possible combination may be one black and the other red, yellow, or blue.
The green wires are connected to the earth through steel rods half an inch in diameter driven a few feet into the ground. The same ground wires at electrical substation or at power plants (i.e. diesel electric generators) are also connected to the earth mass the same way.
So the house green earth wire and the electrical plant’s earth wires are actually connected to each other via the earth mass. (Remember that earth mass contain water and minerals. Therefore, it is a good conductor of electricity, just like the electrolyte water inside the car battery).
So these green wires are at 0 volts.
One of the other two black wires, or the colored wires, in the house is at 240 volts and it is normally called the LIVE wire.
The last wire is the return path (also called the NEUTRAL wire) for the electrical current in normal operation. Remember that the current flow must return back to the substation (or the generator) for the electricity to work.

Visit this post, Home electrical wiring, symbols and checking, to know more about how a house wiring works.

(c) How electrical shocks happen

(i) When two wires are at two different voltages and they come into contact with each other, electric current will pass through them.
If they are not in contact, but your body connects the two wires by touching both of them at the same time, then electric current will pass through your body and you will get the electric shock.
(ii) If your body is in contact with the LIVE wire, while another part is touching a grounded object, you will also get an electric shock.
(Notes: A grounded object is:
1. Anything that in good contact with earth mass, like water pipes. Most authorities require that water pipes be grounded.
However, even if some pipes are not grounded, the pipes that are laid partly or wholely underground (i.e. the mater mains coming to the house) are actually in good contact with earth mass.
2. Or anything that is purposely connected to the earth mass, like the street lamp posts in front of the house.
Do not be fooled by the innocent-looking lamp posts, the compound lighting posts or the short bollard lighting posts at the park or by the street in front of the house. Many grown adults have actually been electrocuted and died just by leaning to the metal posts.
3. Or anything that is electrically connected to the house earth wires, like the metal conduit, the metal casing of the washing machines, etc.)
(iii) There is a much higher risk of electric shock if you are standing in a pool of water. For example when your kitchen floor is all wet with water from the overflow at the kitchen sink, or while you are cleaning your kitchen floor with water.
Worst still if the wet floor is at the living room because the a few power outlets there are normally installed at lower level (approximate 12 inches above floor level).
(iv) The chances of being electrocuted will be much higher under certain conditions like wet clothing, high humidity and perspiration.
(v) Electrical equipment that is not properly grounded also can cause electrical shock. A typical example of this scenario is when an electrical appliance cord has a 3-pin plug, but you attach a plug adapter to it so you can plug it into a 2-pin socket.
(vi) If you touch a person who is receiving an electrical shock, you will also get the shock. So, if you suspect that a person is down because of electric shock, do not rush to go and touch him.

D. How an ELCB operates

A (maybe) more technical name for the ELCB is Residual Current Device or RCD. This is because ELCB detects a current leaking to earth and uses this current to operate a tripping mechanism which then open the circuit breaker, stopping the incoming power supply. The current leaking to earth is a residual current so that gives the device its name.
The Figure shown below illustrates a typical schematic construction of an ELCB. A close observation of the schematic will reveal the principles of it operation.


On a healthy circuit the same current passes through the phase coil, the load and then return back through the neutral coil.
Both the phase and neutral coils are wound on a common transformer core such that they will produce opposing magnetic flux. With the same current passing both coils, their magnetic effect will then cancel out under a healthy circuit condition.
In a faulty circuit, the line current will be higher than the neutral currents, so the the line coils produce a stronger flux than the neutral coils. So the magnetic flux does not cancel out and there is a resultant or residual magnetic flux in the common transformer core.
Since this magnetic field is alternating and it crosses with the turns of the search coil (in the middle), a an electrical voltage develops in the search coil. This voltage then drives the current through the trip coil, which then trip the circuit breaker.
Observe that if a fault develop between the phase and neutral wires, the ELCB will not trip. This fault is seen by the devise just like a normal load with maybe a different wattage.
In order to safeguard the person touching an energized metal conductor (i.e. the load metal casing) during the leakage, the ELCB circuit is designed to detect a leakage current as low as 5 to 30 mA, and trip the circuit breaker in less than 0.1 second from the starting time of the leakage (the point of time the person touches the energized metalwork).
This will ensure that the shock current flow is removed or stopped before it reaches 50 mA, the lethal limit ( or so the experts say) for human.
A test switch is always provided on the ELCB so its operation can be regualrly tested easily. The test button works by bypasing the return coil. This simulates an out-of-balance condition so it trips the circuit breaker.
A test resistor is provided to limit the magnitude of the bypass current, and that is also used to check the sensitivity of the ELCB.
However it should be remembered (as explained in details in the following section) that the test switch only confirm the health of the ELCB unit, it does not check or confirm the condition of the shock protection system.

(a) What does an ELCB need in order to operate properly?

What does an ELCB need in order to work properly? I apologize for playing with words, but I am actually trying to emphasize a very important point. The question should be what does the shock protection need in order to work properly. The electricity users need to remember that electricity that comes into their houses carries with it dangers.
So the electrical equipment that is installed is not just to provide them the electricity, but also to protect the users from the accompanying dangers. There is a HUGE difference there.
So when we think about the electrical equipment and other electrical things in our home, think not just the electric uses that the equipment is supposed to provide, but also the dangers that the equipment is designed to protect us from.
That way we can train ourselves to be more alert to the hazards from electricity supply.
This point is particularly important in the case of ELCBs. An ELCB may be functioning properly and you can check this easily. While the electricity is on (i.e. not during the mains blackout) just open the electric panel cover, locate the ELCB unit and the TEST pushbutton on it. The test pushbutton will test whether the ELCB unit is working properly or not.
Now gently push the TEST pushbutton on it. If it trips (i.e. the ON/OFFswitch will snap and drop to the lower position. You can see the OFF label or symbol), then the ELCB is working properly.
Since the ELCB is working properly, then you are safe, right?
WRONG. The test facility provided on the home ELCB will only confirm the health of the ELCB unit, but that test does not confirm that the ELCB will trip when an electric shock hazard occurs. This misunderstanding has left many homes totally unprotected from shock risks.
This brings us to the second requirement for the proper operation of our home electrical shock protection system, which is the electrical grounding.

(b) A Functioning Electrical Grounding System

You can think of the ELCB as the brain for the shock protection, and the grounding as the backbone. Therefore, without a functional grounding there is totally no protection against electrical shocks in your house.
A brief on the grounding has been given at the earlier section of this article and I will not go into the technical details of the grounding today. That will be a title for another post in the near future, but a few major points must be stressed here to complete the lesson on Earth Leakage Circuit Breakers.
(a) An improperly grounded home electrical system is a serious hazard. In fact it is a serious hazard in any electrical system.
Unfortunately that is the most common violations of the electricity by laws. That is how prone people and companies are to overlook how important it is. Visit Home electrical earth installation for a more detailed discussion of house electrical grounding.
(b) All exposed metal parts and casing of the home wiring must be connected to the grounding system and it must be at 0 volt. Otherwise,they can be energized. How do we know that they are at zero volt? By testing, of course.
This is also another reminder for the DIY hobbyists who like this stuff. After you extend wiring, install additional electrical equipment (maybe like a small compressor in the garage), or whatever, ALWAYS test the new installation PROPERLY.
I know instruments that can really test this is not very cheap (notlike the multi-meters that you use to play with your electronic toys), but electricity is dangerous and the risks are loss of human lives, house and properties.
So either you buy one, borrow one, or get a qualified electrician to do it for you.
c) Ensure that all appliances and equipment that are plugged in also have their ground wires properly plugged in. Plug into safety first before you plug them into the power sockets. The metal casing of these things may be energized at some point of time.
If not properly grounded, the leaked voltage cannot be channeled into the ground, and therefore it cannot trip the ELCB. So anybody who happen to touch the casing will get the electric shock.
(d) The previous point brings us to the point of extension cords. They are one of the most highly abused electrical components in a home. Theyare very useful and very flexible. However extension cords are meant to be a temporary measure.
Do not use them as a permanent wiring. Due to its fragility the ground wires of these cords shouldn’t be relied on for safety, especially one of human lives.
So if you still insist onusing the extension cords, regularly check them for damage and broken connections.
(e) In many areas the metal water pipes are used as the grounding conductor to the earth mass.
If this is the system practiced in your place, make sure that all your pipe works are made of metals. Pay a particular attention to renovation works that might have been done to house or the piping (maybe by the previous owner).
If part of the piping have been upgraded or changed to non-metal piping then the grounding system now no longer works. Many house fires and electrocutions actually happened because of this type of errors.
If you are not sure about this at your house, and you are not good enough to check this yourself, then a qualified electrical contractor must becalled in to check it. A new grounding conductor that run to the whole house may need to be done just to be sure you have a proper grounding system in place.
(f) The last point I wish to emphasize on the grounding issue is about abuse, theft and vandalism to the copper parts of the electrical grounding. The abuse and vandalism part have always been there, but they were never a big issue.
However the issue of theft to electrical grounding (which also cover the lightning grounding) has become important in many places.
Maybe part of the reason is the rising cost of copper materials in thelast few years. Whatever the true causes are, the trend is clearly rising and this factor is very important to the integrity of the shock protection system (and the building's lightning protection system).
This is due to the fact that the system operates in silence and it is generally maintenance-free. Any missing part along the main ground path may not be noticed until major damages have been done or serious injuries have occured.
This brings us to the very reason why the electrical ground system must be regularly inspected. This is the only way to ensure it is working and that the electrical shock protection system is providing an optimum protection.

E. Other variations of ELCB

Other names are also used to call the ELCBs, the most common beingResidual Current Circuit Breakers (RCBs), Residual Current Devices(RCDs) and Residual Current Circuit Breakers with Overcurrent (RCBOs).
The difference in names is meant to show some difference in the design used in their manufacture. The purpose and operation of the parts are all the same. So do not be confused when they are the ones installed atyour house electrical panel.

F. How to test an ELCB

As described above, the ELCBs can usually be simply tested by a Test Pushbutton on the unit itself. It is recommended that the ELCB be tested once a month and after every thunderstorm to make sure it is still working properly.
However the electrical grounding system must also be in good working order for the shock protection system to work. In between the routine inspections that should be done by the qualified electrician, this grounding can be inspected regularly by the homeowner.
Just like other parts of the electrical installation, visually checking your home electrical is quite simple and it does not require much electrical skills.
If you feel you have found something that is not right with the electrical installation in your home, then a qualified electrical contractor can be called in to do a more detailed inspection and carry out the repair works if necessary.
Proactive attitudes towards this aspects of maintenance can effectively reduce the risk of electrical accidents at home and at workplace.
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